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Me Passions

Repairing a broken Gibson headstock

by golfinger007
12th June 2021
in Vintage guitar
0
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Restoration of Mike Campbell’s vintage Gibson Dove

Defuse a bass guitar

Broken Gibson spindle plates are very common, and we have repaired MANY of them over the years using various techniques such as backstrapping, laminating multi-layer overlays, routing reinforcement splines, and sometimes a combination of everything. We see so many broken Gibson spindle plates that we have developed our own proprietary tools to produce repeatable and reliable results when gearing reinforcements. We have also seen a lot of previous repair failures that we had to deal with, which can make the approach to the job much more difficult. This was one of those jobs. That’s how I repaired a broken Gibson headstock on this Les Paul.

This was a particularly bad case where a guitar neck was broken in half.

This headstock took a blow and snapped right at the neck rod access lumen like many of them do. It was then previously repaired with epoxy and reinforcement serrations and the cavities were filled with epoxy putty. But the splines were made up of two 1/4 inch pine dowels that proved ineffective against 100 pounds of constant tension on the electric guitar strings. That wasn’t the biggest problem though: if the headstock was reattached, it was at the wrong angle. When I attached it dry, the angle was almost as flat as a fender headstock. This would make the truss rod nut inaccessible and also cause pressure problems for the strings when they sit on the guitar’s string nut. The best solution I saw was to make a new section of the neck to reset the headstock angle. Below is a photo diary of my process of restoring this instrument.

Hard rock maple is the most structurally reliable material for this kind of thing.
I chose a 15 degree angle to split the difference between Gibson’s 14 degree and 17 degree designs.
I incorporated a headstock volute to improve the structural integrity of the area
We designed and built this fully adjustable headstock splining router sled and it has become invaluable to us. [Editor’s note: no, we don’t offer plans available for this.]
I use Quarter sawn Maple for the reinforcement wedges – much stronger than the original mahogany.
Veneer overlays really seal the deal for structural stability in headstock repairs.
This secondary overlay not only further strengthened the neck, it also added the correct thickness back to the neck profile that was sanded over during the previous repair.
Once the veneers were feathered in, a few coats of vinyl sealer gave the paint a nice and even substrate.
What a beauty!

This was a pretty complicated fix: fixing bad repairs makes things a lot more complicated than it could have been if we had had the first approach. But all well, that ends well. This Les Paul headstock is now stronger than it left the factory and ready to rock for decades to come.

Check out New Orleans’ own Penguins with Knives and hear Benjamin Deffendall rock this guitar!

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Aaron Younce

Hello, my name is Aaron. I am a luthier and repair technician for stringed instruments and, at night, a musician and stage technician. I write and record original music under the nickname Atomic Tortoise and play bass in the New Orleans rock band Them Ol ‘Ghosts. If my hands are not on a guitar, then I’m probably riding a motorcycle somewhere …

Permanent link to this article: https://www.strangeguitarworks.com/repairing-a-broken-gibson-headstock/



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